types of corrugated boxes pdf

(A) Single Face:One corrugated medium is glued to one flat sheet of linerboard; flutes exposed. %PDF-1.5 Boxes are shipped and stored flat and assembled as needed by the user. How to Buy Packaging 101 Part 2 Determining Your Packaging Needs. Reverse tuck end boxes typically use a slit-lock tab to close the ends. Puncture Resistance:The puncture resistance of combined board indicates the ability of the finished container to withstand external and internal point pressure forces and to protect the product during rough handling. The outer flaps fully overlap and the inner flaps, characteristicof all thecenter special styles, meet in the center when closed. The code was originally developed by FEFCO in the late 1960s in order to substitute long and complicated verbal descriptions of packaging construction with distinct codes and designs and create a common base for communication internally with customers all over the world. Inner Packing Piecesare scored and/or folded pieces of fiberboard used for cushioning, suspension and separation, and to fill voids. 0000022979 00000 n (9 mm). Kraft: This term describes the natural, unbleached corrugated fiberboard used in making cartons. Your email address will not be published. 1. Type F Cardboard. 3 0 obj This produces a double-faced corrugated sheet. Adhesive:The substance used to hold plies of solid fiberboard together, to hold linerboard to the tips of flutes of corrugated medium, or to hold overlapping flaps together to form the joint or to close a box. Linerboardis the flat, outer surface that adheres to the medium. Before you read this article, it may be helpful to read about what corrugated boxes actually are first:click here. When measuring the inside of an existing box, make sure to measure from the center of the score (the crushed fold line). 1hYl$"llM443|J"C/rU/O''y G@){2?zOr6. The finite element method is a widely used numerical method to analyze structures in virtual space. Just like with the Full Overlap Slotted Container (FOL), the cushioning and stacking potential of this style of corrugated boxes is increased due to the three full layers of corrugated over the whole top and bottom. Two Half Slotted Containers that fit over one another in a Full Telescope Design Style. 2. L&|bqa"-LiIKq]xZX/8+\KoQX1shZ*yh47,Y#V4(#Pt :T.$Ndq98#$Do1E=AKo The popup includes a search form to help you find the information you are seeking. 9*Do4\kWU Sometimes called inside and outside liners. "A" flute was the original corrugated flute and is the thickest flute profile you can use. 4 0 obj s#4xSg]T-bM$q)lSY$iKG9s-&.bfSzNMlk:{o/VMF;Y,aHvF/ii%/fEs~f|`[w~e&q^"gqULC>xAqRHR:Z+PG"6>b~M1) =-[oCDY\~ <> 0000004144 00000 n Paperboard:One of the two major product categories of the paper industry. This style of box is used when the length of the box is considerably greater than the width, resulting in a long gap between the inner flaps. For example, a triplewall board may contain one layer of A-flute medium with two layers of C-flute medium. 0000004667 00000 n Unit:A large group of bundled or unbundled boxes, banded and/or stretch filmed together for shipment. In 2018, the recycling rate of generated packaging and containers was 53.9 percent. It is great to accommodateproducts that require a more round box shape rather than rectangular or square. 0000002277 00000 n The two covers are interchangeable, one on the bottom and one on the top. of tear). Pad:A corrugated or solid fiberboard sheet, or sheet of other authorized material, used for extra protection or for separating tiers or layers of articles when packed for shipment. For white goods, electronics and other similar products, primary packaging usually comes in the form of a cardboard box. An A flute is roughly 5mm thick, and is an excellent . When closed, the outer flaps come within one inch of complete overlap. These corrugated boxes usually consist of two separate pieces a top piece which acts as a lid, and a bottom piece. 2 0 obj Cartons, Crates and Corrugated Board - DEStech Publishing Inc. Double Wall:A corrugated board construction where two layers of medium are glued between three layers of flat linerboard facing. There are four types of boards that can be used for corrugated boxes. 0000019819 00000 n in.) 0000006625 00000 n <> Whatever you call them, yousee corrugated boxeseverywhere. Any shown number of panels is arbitrary and may be increased or decreased, as required. *Source: Fibre Box Association. All rights reserved. The boards are used for a variety of applications. The finished box is essentially an RSC turned on its side so that the bottom and top are unbroken. Length (L) is the longer side of the opening and width (W) is the shorter. Consist of several pieces of liners and sleeves sliding in different directions into each other. FEFCO 1952 - 2022. <>/ExtGState<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/Annots[ 11 0 R 12 0 R 15 0 R 16 0 R 17 0 R 18 0 R 19 0 R 20 0 R 21 0 R 29 0 R] /MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Used to provide extra stacking strength or cushioning. <> Hb```f``f`200 +Pc6q>T+,str_"{RM A)^Bi3)0WfI:17ToM!G+. The major differences between the various slotted style boxes that you will see below are the varying lengths of the inner and outer flaps. A standard sheet of corrugated board is made from three components; a sheet of corrugated fluted paper sandwiched between an outside liner. The corrugated most commonly used to make boxes has one layer of fluting between two smooth sheets. 0000010901 00000 n There are mainly four types of corrugated box, single-phase corrugated box, single wall corrugated box, double-wall corrugated box, triple wall corrugated box. Flutes serve as protective cushioning and help strengthen a carton. Facings:Sheets of linerboard used as the flat outer members of combined corrugated board. At PCA, we are committed to sustainable and responsible growth over the long term. Ply:Any of the several layers of linerboard or solid fiberboard. Your customers are your top priority. %PDF-1.3 % Fluting generally runs parallel to the height of a shipping box. These include containers of all types, such as glass, steel, plastic, aluminum, wood, and other types of packaging . % This group also includes outside sleeves for other cases. 0000015390 00000 n Stacked on its bottom panel, the overlapping flaps provide added cushioning and protection. Straight Tuck Boxes Reverse Tuck Boxes Auto-lock Bottom Boxes Crash Bottom Boxes Two-piece Boxes Tuck Top Boxes Display Boxes 5-panel Hanger Boxes Boxes with Cutouts and Inserts Plus, you'll also discover the extensive level of customization you can add to any of these folding carton styles. This box is the same as the Double Cover Container (DC) (see above) except that the covers and tube style body of the box interlock to ensure that the covers dont become separated from the box body in transit. Just because we all use them, doesn't mean we all understand them. Medium:The paperboard used to make the fluted layer of corrugated board. This style substantially improves box integrity especially in those cases where thedimensions oflength are significantly greater than the width. Themediumis the wavy, fluted paper between the liners. Fold-Up Pads:Interior fitments such as inside liners, pads, separators, dividers, etc. Interior fitments such as inside liners, pads, separators, dividers, etc. Pressing the close button or using the escape key will close the popup. The different corrugated box styles can be organizedinto three main categories: This style is usually made from one piece of corrugated or fiberboard called a blank. The C is the second-thickest corrugated flute available, measuring about 3.2 millimeters or 11/64 inches in thickness. Board grade - A grade given to corrugated board based on three elements; firstly, the weight and type of outer liner, secondly the type of flute and thirdly the weight and type of inner liner. The Polish version is available for download here (previous edition) - revised 12th edition coming soon. 0000023518 00000 n The bottom of the box is hinged to form theside walls and the cover. } !1AQa"q2#BR$3br Cardboard:A thin, stiff pasteboard used in the creation of playing cards, signs, etc. All covers are the same length from the score to the edge. The most common box style. This corrugated box style provides enhanced cushioning and stacking potential. Broke: Paper trimmings, paper damaged due to breaks on a paper machine, orpapernot manufactured to the required quality specification. 4 0 obj The code is an interactive document, with an overview page for each series highlighting the new codes. IM"*,B{d9 9R=LK!! OEOu5_ SCsRvv{x (Xa}"#0n" Partitions(orDividers) provide a separate cell for each item in a box. 0000013278 00000 n Built-up:Multiple layers of corrugated board glued together to form a pad of desired thickness, normally used for interior packing. Much like the Type E corrugated cardboard, Type F provides an easy-to-customise surface along with dynamic crush resistance. The two outer flaps are one-half the containers width in order to meet at the center of the box when folded. This corrugated box style is basically just a Regular Slotted Container (RSC) that automated machinery wrapsaround a product. 0000015413 00000 n The corrugated sheet momentarily stops to enable the required cutting. Whatever you can imagine, we can create. Flute direction may be perpendicular to the length of the sheet (usually for top-opening RSCs) or parallel to the length of the sheet (usually for end-opening RSCs). Corrugated Fiberboard: This material refers to the composite structure formed by gluing one or more sheets of fluted, corrugated material to one or more flat facings of linerboard. stream Smaller flute profiles provide enhanced structural and graphics capabilities for use in retail packaging. Easily folding closed, the Bellows Style provides a more secure top than the standard inner and outer flaps. Joint:The opposite edges of the blank glued, stapled, wire stitched, or taped together to form a box. <>>> The corrugated most commonly used to make boxes has one layer of fluting between two smooth sheets. Highly efficient design for many applications. Here are some of the most common styles of corrugated boxes. Full Telescope Half Slotted Container (FTHS) The two-piece body is made from two half-slotted containers. 0000019597 00000 n From the side of the board, the space . The major types are containerboard and boxboard. There are four common types: Corrugator:The machine that unwinds two or more continuous sheets of containerboard from rolls, presses flutes into the sheet(s) of corrugating medium, applies adhesive to the tips of the flutes and affixes the sheet(s) of linerboard to form corrugated board. Each side of the fluting (medium) is glued to a sheet of flat liner paper. The 12th version of the FEFCO code reflects the developments in the corrugated industry, new technologies, market changes and more than a hundred new designs , including a new series related to retail and e-commerce. TRIPLE WALL (minimum puncture test, oz. This group also includes outside sleeves for other cases. If you dont see what you need, dont worry. Usually defined by one scoreline and three edges. 0000003436 00000 n ISTA Testing: Performance testing specified by the International Safe Transit Association. This style is commonly used when the length of the box is considerably greater than the width, resulting in a long gap between the inner flaps. 0000002498 00000 n This is a popup dialog that overlays the main content of the page. Its customers are typically independent sheet plants. Locking tabs, handles, display panels etc., can be incorporated in some designs. Common types include: Full Telescope Design Style Container (FTD) and Design Style Container with Cover (DSC) Two-piece boxes made from two scored and slotted blanks (trays). Box Style:Distinctive configuration of a box design, without regard to size. Follow our Knowledge Base for the latest blogs on packaging supplies, equipment, case studies, and more ways to save money. The inner flaps, with no gap, provide a level base for the product. Corrugated Board. Straight tuck end (STE) boxes are similar to reverse tuck end boxes, except the tuck flaps are on the same side. Highly efficient design for many applications. Never exceed the maximum gross weight limit for the box, which is printed on the Box Maker's Certificate on the bottom flap of most boxes. TheBox Makers Certificate (BMC)is placed on an outside bottom flap. A flatbed die cutter uses a flat die. Whatever you can imagine, we can create. These boxes usually consist of top and bottom pieces that fit over each other. Popular styles include: One Piece Folder (OPF) One piece of board is cut so that it provides a flat bottom, with flaps forming the sides and ends, and extensions of the side flaps meeting to form the top. Blog The Ultimate Guide To Corrugated Boxes, The termcardboard boxis commonly misused when referring to a corrugated box. This corrugated box style providesthe same easy loading that the Double Cover Container (DC) is great for, and the interlocking covers make it ideal for large and heavy applianceslike washers, dryers, refrigerators etc. An unjoined wraparound blank is formed into a box by folding it tightly around a rigid product. RSC: This is the abbreviation for regular slotted carton. Regular slotted containers, which are also known as slotted type boxes, onsist of basically one piece with a glued, stitched or taped manufacturers joint and top and bottom flaps. Box Style: Distinctive configuration of a box design, without regard to size. Now, remember the Full Telescope Design Style (FTD)? 0000012749 00000 n The term sheet feeder can also mean the device at the front of die cutters/flexo folder gluers. Once the joints are sealed, the box is considered rigid. 2 0 obj 0000013498 00000 n }OA41L azrU3hU Yj. needed to cause compressive failure of an on-edge specimen of corrugated board. The One-Piece Folder (1P-F) is made from one piece of material and has a flat bottom with flaps that form the sides and ends. JFIF x x C The inner flaps meet in the center just as in the CSSC mentioned above, providing a nice levelbase. The outer flaps meet at the center to form the top. %PDF-1.7 octagonal box). &+dj {^}c?! G5-mZaE$9&x(PF:$jA9x*G sR,mVcO[i\7H:jfPT5*s6&T+xyycGEM8CauTj9BqQzQ[Q@Q@Q@Q@Q@Q@rp1Oyzq?t}$]uN"PqIw@62=I~B>e rE. It may be an element of a box style or a unit of interior packing that provides protection and compression strength. Edge Crush Resistance/Short Column Compression (ECT):The amount of force needed to crush on-edge combined board is a primary factor in predicting the compression strength of the completed box. JavaScript seems to be disabled in your browser. Slotted Boxes: Consist of one piece with a glued, stitched, or taped manufacturer's joint and top and bottom flaps. Fig. Kraft paper is more expensive than test paper, but is higher quality. HAZMAT/UN Testing: Shipment of dangerous goods or hazardous materials are highly regulated. Have Questions?Email Us Call Us 888-885-0055. Uses include backing sheets for padded writing paper, partitions within boxes and the center ply or plies of solid fiberboard. As with folding cartons, there are seemingly endless corrugated box styles available. Corrugated cartons feature either of the types below. Boxes with Covers is what they are referred to if the lid extends less than two-thirds the depth. endobj (f Overlap:A design feature wherein the top and/or bottom flaps of a box do not butt, but extend one over the other. These consist of one or more pieces of combined board, with an unbroken bottom surface and scored to fold around the product. They form a solid fiberboard with a thickness ranging between 0.8mm to 3mm. Ship freight in corrugated boxes (avoid reusing boxes), crates or shipping containers. Wrap-around Blank:A scored and slotted sheet of corrugated fiberboard that is formed into a box by folding it around its contents. <>/Metadata 691 0 R/ViewerPreferences 692 0 R>> Discover how PCA incorporates innovative processes and products, while exceeding your expectations. Thelengthis always thelongerdimension, and thewidthis always theshortestdimension, measured along the opening of the box. <> The blank is scored and slotted to permit folding. <> as applied by a Mullen Tester. Corrugated cardboard boxes come in a wide range of sizes, designs, strengths and shapes. Linerboards: Linerboards form the inner and outer facings of corrugated fiber boxes and are chosen for their structural and/or decorative properties. A fibrous product produced by mechanical or chemical processes, or a combination of both. But there are many types of corrugated available, each with different flute sizes and thicknesses. Z xV %?J,&qX1j6@GT+ZV{-$=WDcmwp1gB" Sara has been in the packaging industry for over 15 years, not only on the design and manufacturing side, but also as a packaging buyer. Dimensions:The three measurements of a box: length, width and depth. The correct technical term iscorrugated fiberboard carton.. (B) Single Wall:The corrugated medium is glued between two sheets of linerboard. A cardboard box is made of at least three components: two outer liners of paper plus a central sheet with grooves and ridges (called flute). Again, this corrugated box style is similar to theDouble Cover Container (DC) except that is has more panels which makes it octagonalin shape. They are frequently used as inner containers for parts, delicate produce or mail pieces. The code was originally developed by FEFCO in the late 1960s in order to substitute long and complicated verbal . % ]c\RbKSTQ C''Q6.6QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ " This is the most common of all the corrugated box styles. !Z\6@(!dE(rp-nVd`T|d@> For the best experience on our site, be sure to turn on Javascript in your browser. These customizable carton boxes are easy to assemble, store flat, and are cost-effective. 2023 Hanchett Paper Company. This method is used on heavy double wall and triple wall as an alternative to burst. For the best experience on our site, be sure to turn on Javascript in your browser. <> This method can be used in the packaging industry to determine the mechanical properties of corrugated boxes. All flaps are the same length (approximately the width of the box). 3 0 obj 1P-F's can be made with multiple scores so that one box can be folded to make up to three different size boxes. for samples) to IBCs (e.g. They all share the same basic features, though. C Flute. Half-Slotted Boxes: Consist of one piece with a glued, stitched, or taped manufacturer's joint and top and bottom flaps. Corrugated Paper boxes are extensively used in the packaging of industrial as well as consumer goods. Basis Weight:An attribute of containerboard, but the values may be determined from the combined corrugated board. stream per in.) Consist of more than one piece and are characterized by a lid and/or bottom telescoping over the body of the box. Case:As used by the packaging industry, a corrugated or solid fiberboard box. Slip Sheet:A flat sheet of material used as a base upon which goods and materials may be assembled, stored and transported. 0000001307 00000 n Basis weight is used to describe linerboard, corrugating medium, and boxes. What do I need: Behind the Scenes for Boxes, IPS Packaging: Boxes and Corrugated Sheets, The Right Time to Buy Packaging Equipment, Automotive Packaging Solutions of the Future, Press Release: IPS Packaging & Automation Opens Rialto, CA Location. Flaps are used to form the joints. This enables the inner flapsto meet in the center (Center Special as the name suggests), thus creating no gaps when closed. Take a look at the explainer on types of corrugated material below! 4 0 obj A-Flute has excellent stacking strength, B-Flute has good puncture resistance, and C-Flute has the optimum combination of both.